Tuff Jug is built from multiple layers of HDPE (High-Density Polyethylene), a thermoplastic polymer known for its high strength-to-density ratio. This makes your jug durable, lightweight, and resistant to damage.
With our latest design improvements, Tuff Jug now has airtight seals when used with the Auto Stop Spout or Storage Cap. While this provides excellent leak protection, it also means that extreme temperature swings can cause the jug to expand or contract.
• If your Tuff Jug is less than half full and stored with the Storage Cap sealed tight, rapid temperature changes may cause the jug to temporarily collapse inward.
• To prevent this, we recommend slightly loosening (“backing off”) the Storage Cap any time fuel or liquids are in storage. This allows pressure to equalize safely without risking leaks.
• When in use or during transport, keeping the cap sealed is safe and will maintain a leak-free, airtight seal.
A Tuff Jug with the Ripper Cap installed also forms a tight seal and may need to be “burped” (loosening the cap briefly) to release built-up pressure, especially when stored in hot or fluctuating environments.
In short: Tuff Jug will not collapse under normal use, but if stored airtight and less than half full during extreme temperature swings, you should loosen the Storage Cap slightly to relieve pressure.